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AeroVironment

Mechanical Engineer III

AeroVironment

Petaluma, CA · full time · Senior

$122,500 – $187,000

Listed on AeroVironment’s own careers site. You apply with them directly — we never stand between you and the employer.

What this role is

This role leads mechanical design and analysis for aerospace electrical machines and packaging solutions that must survive extreme environments. It suits experienced mechanical engineers with deep expertise in rotating machinery, thermal management, and aerospace manufacturing who want to direct complex development projects.

Our summary, not AeroVironment’s wording. The full posting is on their site.

Skills this role names

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What they ask for

Required

  • 8–12 years mechanical engineering experience
  • 5+ years developing for production rotating electrical machines, electronics packaging, or mechanical devices for industrial/aerospace applications
  • Proficiency with SolidWorks for mechanical modeling
  • Proficiency with ANSYS for structural and fatigue analysis
  • Proficiency with ANSYS Icepack for thermal analysis
  • Experience developing mechanical subsystem requirements per MIL-STD 961D or equivalent
  • Experience with bonding techniques for extreme environmental conditions
  • Experience with electrical machine manufacturing methodologies
  • Experience creating and maintaining product documentation trees and bills of materials
  • Experience with test and measurement techniques including torque transducer calibration
  • Experience with thermal management tradeoffs and material selection
  • U.S. person status (citizen, permanent resident, asylee, or refugee) or export license approval for ITAR/EAR compliance

Nice to have

  • MS degree in Mechanical Engineering
  • Senior membership or higher in an international engineering society such as ASME
  • Familiarity with MIL-STD-810
  • Familiarity with MIL-STD 961D standards for subsystem specifications

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